Place of Origin:
China
Brand Name:
HWASHI
Certification:
CE
Model Number:
WL-SQ-160Kx4
HWASHI 1000L IBC Tote Cage Welding Line IBC Cage Frame Production Line
The IBC cage frame production line is purposefully engineered for the automated fabrication of 1000 liter IBC cage frames. This comprehensive production line encompasses cutting-edge machinery, including pipeautomatic making machine, frame automatic welding machine, bending machine, clinching machine,punching machine, IBC inner tank automatic valve welding machine, automatic leakage testing machine,and an automated assembly palletizing system.
The IBC cage structure is meticulously crafted from galvanized steel tubes, comprising twenty round vertical bars with an eighteen-millimeter diameter, five horizontal bars, one P-shaped horizontal bar, and two top crossbars. The production process initiates with the welding of tubes into a flat tubular mesh, which is subsequently shaped into a square frame. The frame edges are securely locked, and holes are punched into the bottom tube for attachment to the base frame. The production line may require five to eight operator to run the whole process.
The operational sequence unfolds as follows:
TUBE PROCESSING:
Tube processing involves welding and cutting the tubes to the required length using a tube milling machine.Subsequent steps include long tube pressing and forming, short tube pressing and forming, and base tube pressing and bending.
Long Tube Forming Machine Sample Of The Long Tube Forming Machine
Short Tube Forming Machine Sample Of The Short Tube Forming Machine
CAGE FRAME PROCESSING:
The cage frame processing stage includes mesh frame welding, bending, clinching, punching, unloading,
pallet frame welding, pallet frame unloading, loading of the base panel, and manual screw fixation for the cage and pallet frame.
| Six-Head IBC Frame Automatic Welding Machine The welding power is designed with 4 sets of MF DC power source. It can do 6 spots welding at one time. Double layer fixture feeder. When one fixture is under welding, another fixture can be loaded with material. |
Flat Tube Mesh and Firm Welding Quality The welding machine will weld the tube into flat mesh type. Firm and strong welding quality. It will take about 60sec to complete the welding process. |
| Vertical Double Station IBC Frame Bending Machine IBC cage frame double station bending machine is processed as a whole to ensure high bending precision, stable operation and high efficiency. |
Bend the Flat Mesh into Square Shape The bending machine will bend the flat mesh into square frame. It will takes about 20- 25sec to complete the bending process.
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| IBC Cage Frame Locking Machine IBC cage frame locking machine is processed as a whole, with high insertion precision, large fastness to locking, stable and efficient operation. |
Locking Efficiency and Quality
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| IBC Cage Frame Hole Making and Punching Machine IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame. |
Hole Making Efficiency and Quality The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process. |
| IBC Cage Base Frame Welding Machine The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load and unload the product. The machine will do the welding automatically. |
Final Product of Base Frame We can add the automatic loading and unloading device for the base frame welding machine as per your requirement. The welding efficiency is about 15-20 sec/pc. |
IBC TOTE DETECTION LINE:
Moving to the detection process, the assembly of the container and cage involves container conveying, valve welding,
leakage testing, assembly of the container with the cage, manual pull rod installation, and the final stacking of the IBC tote.
The efficiency of the production line ranges from 50 to 125 seconds per cage.
IBC Tank Leakage Testing Machine Vibration Testing Machine
For a customized solution tailored to your specific needs, we invite you to provide product drawings and production capacity requirements. Whether your preference is for a round tube frame or a square tube frame, we will calculate the precise number of machines required based on your capacity and budget constraints. Within twenty-four hours, we commit to delivering a detailed product technical solution and quotation.
Our esteemed production line has gained global recognition, with successful exports to countries such as India, Russia, Turkey, Brazil, Chile, and beyond. Should you require further information or have specific inquiries, please feel free to reach out to our team, and we will be delighted to assist you in achieving your manufacturing goals.
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