Bulk Container IBC Cage Tank Frame Production Line Welding Equipment Machine
Automatic IBC Cage Frame Welding System
Hwashi IBC Cage Frame Automatic Welding Machine features a reinforced gantry structure with high rigidity and stable operation. The welding system utilizes medium frequency inverter power supply for electricity efficiency and energy savings.
Key Features
- Welding Efficiency: 50 seconds per piece
- Welding Source: 4 sets of MF DC Power Source
- Feeder Platform Option: Single Layer or Double Layer
- Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading
Production Capacity: 50 seconds per piece
Main Frame Welding System
Four sets of MF transformers control six welding electrodes to ensure optimal welding quality. The two-side piano-type welding style accelerates the welding process, completing each metallic grid mesh in approximately one minute.
Upper and lower air cylinder design ensures flat welding position, while screw-designed welding electrodes enhance durability.
Six-Head IBC Frame Automatic Welding Machine
Equipped with 4 sets of MF DC power sources, this machine performs 6 spot welds simultaneously. The double-layer fixture feeder allows material loading while another fixture undergoes welding.
Flat Tube Mesh and Firm Welding Quality
The machine welds tubes into flat mesh type with strong, reliable welding quality. Complete welding process takes approximately 60 seconds.
Vertical Double Station IBC Frame Bending Machine
This bending machine ensures high precision, stable operation, and efficiency through integrated processing.
Bending Process
Transforms flat mesh into square frame shape in 20-25 seconds.
Bending Beam Features
- CNC processed bending beam ensures precise bending angles
- Each mold adjustable upward/downward by 3mm for increased bending range
- 120-degree mold design creates smooth bending angles
Bending Frame Construction
Rectangle-shaped machine frame with thicker steel columns and door-shaped cover panels provide firm, stable operation.
Hydraulic Pressure Station
Designed for bending pallet tank meshes into rectangular frames with dimensions of (1200±5mm)×(1000±5mm).
IBC Cage Frame Locking Machine
Integrated processing delivers high insertion precision, strong locking fastness, and stable, efficient operation.
Locking Efficiency and Quality
Hydraulic locking of tube frame ends completed in 25-30 seconds.
Adjustable Clinching Arm
- Wider working range for different IBC metallic cage designs
- Hydraulic and pneumatic design enhances efficiency
- Automatic jointing of pipe sides
Hydraulic Clinching System
Hydraulic clinching mold creates tight clinching spots to prevent metallic cage cracking.
Auto-Sending Device
Automatic metallic cage sending device ensures smooth and efficient automated cage production.
IBC Cage Frame Hole Making and Punching Machine
Creates holes on frames for secure attachment to base frames.
Hole Making Efficiency and Quality
Hydraulic punching process completed in 25-30 seconds.
Machine Components
- Pressing heads with pressing mold
- Hydraulic station
- Punching head locating panel
Left-right, forward-backward adjustable locating panel provides wider punching position range.
IBC Cage Base Frame Welding Machine
Horizontal structure with 7 welding heads for complete base frame welding. Operator only handles loading/unloading while machine performs automatic welding.
Product Features
- Horizontal structure with 7 welding heads for base frame completion
- Automatic welded pallet unloading
- 3 sets of MF DC 250KVA power supply
- Enhanced product quality and production rate with reduced costs
- Eliminates unstable welding quality from manual work
| Product Name |
IBC frame production line |
Style |
single row /double row |
| Max welding width |
1200mm |
Max welding length |
4250mm
|
| Brand |
Hwashi |
Colour |
blue/yelllow/custom |
| Equipped Power |
350kVA/400kVA |
Place of Product |
Zhejiang Province,China |
| Voltage |
3p 380V |
Material |
Galvanized Pipe |
| Tickness of the pipe |
1-2mm |
duty cylce |
20% |
| Diameter of the pipe |
14-20mm |
Frequency |
50HZ/60HZ |
| pipe loading method |
manual/2 labors |
Cable size |
≥70mm3 |
| working capacity |
350-450(480-550) pcs/8 hours |
air pipe size |
G1 |
| labor demand |
2-3 labors |
Water pipe size |
G1 1/4 |
Tank Sending System Features
- Suitable for factories with separate blowing machine and cage workshops
- Conveyor transport of test tanks to cage workshop without human intervention
- Tank Sending System
- IBC Bended, Clinching and Punched Cage Placement Area
- Welded Pallet Stocking Area
- Auto Pallet Assemble Path
- Pallet Welding
- Rotating Cage and Pallet Assemble Area
- Safe Passage
- Pallet Plate Stocking Area / Auto Feeding
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