DETAILED DESCRIPTION 1. Multiple welding electrodes; 2. Manual wire loading; 3. Automatic feeder and automatic welding 4. Double power supply system 5. Two electrodes can work at one time and take turns. 6. Doublelayer feeder, worker can do continuous loading of wires to keep the machine cycle working. 7. High efficiency ,High cost 8. Suitable for wire mesh whose width is within 1200mm, length is not restricted. When you need this kind of machine, please kind send your wire mesh drawing first clearly showing: 1. wire diameter; 2. the distance between lines; 3. the total length and width of the wire mesh; 4. production capacity; 5. cost budget. Then we can custom design and manufacture for you based on your requirements. Also we will give our suggestions base on our experience.
FEATURES Multi-Point Welding Technology:Simultaneously welds 8–16 points (customizable) per cycle, drastically reducing production time while ensuring uniform weld strength across the entire mesh structure.Adjustable electrode configurations to accommodate various wire diameters (1.0–4.0 mm) and grid patterns. High Precision & Durability:CNC-machined copper electrodes and servo-driven pressure control guarantee precise alignment and optimal welding force for flawless joints. Robust steel frame with anti-vibration design ensures stability and longevity, even under continuous operation.
Automatic welding by inputting coordinate data of welding position, welding current and other data.
Welding Heads and Fixtures
Processing and design according to the drawings of each wire shelf product. (customized)
Automatic Wire Filling System
You can put the precut straight wires into the hopper, then the wire filling machine will do the wire filling into the fixture automatically. It helps to increase the working efficiency and reduce labor force.
Automatic Double-layer Feeder
when onefixture is under welding process, the wire filling system will load the wires onto the other fixture at the same time. When finish welding, the feeder will automatically exchange the fixture. So the efficiency can be increased.
Production Line Machines
Wire Flattening and Cutting Machine
This machine is able to process the round wire into flat wire. It will automatically feed the round wire and cut it into required length.
Normally you will need to prepare the 8mm wire coil, and make it into 12x3mm flat wire strip.
High Speed Wire Straightenign and Cutting Machine
This machine will help to make batch production of 2mm to 4mm wires. This machine speed is almost 5 times than the normal speed wire cutting machine. It helps to increase production rate and reduce labor cost.
Wire Frame Bending Machine
This machine helps to bend the flat or round wires into square shape wire frame. It is able to bend multiple wires at the same time so as to increase production rate.
Wire Frame Butt Welding Machine
The number of welding heads is depends on the welding width of the mesh. Different welding head can be set different welding programs and current respectively.
Wire Frame Double T-Butt Machine
This machine is used to weld the cross bars of the wire shelf to the wire frame. The double head design helps to increase the production rate. Easy Operation. We can also design the automatic moving and welding application.
Wire Edge Trimming Machine
After Welding, we need the trimming machine to cut off the edge of wire from the wire frame. To make the surface clean and smooth.
2DWire HandleBending Machine
This machine is used to bend the wire handle. It is suitable for 2-6mm wire bending. And you can bend any shape of the wire without changing mould.
3D Wire Bending Machine
This machine is used to bend the wire into 3D shape. It is suitable for 2-6mm or 3-8mm wire bending. And you can bend any 3D shape of the wire without changing mould.