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Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine

Place of Origin:

China

Brand Name:

HWASHI

Certification:

CE/CCC/ISO

Model Number:

WL-SQ-MF160Kx6

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Request A Quote
Product Details
Product Name:
Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine
Application:
IBC Cage
Size:
According To Your Products
Condition:
New
Warranty:
12months
Certificate:
CE/CCC/ISO
Service Life:
8-10 Years
Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
negotiation
Packaging Details
sea worthy wooden package
Delivery Time
7-30 working days after received your payment
Payment Terms
L/C, T/T, MoneyGram
Supply Ability
50 sets per month
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Product Description

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 0

Description Of The IBC Cage Frame Automatic Production Line

The IBC cage frame automatic production line is mainly used to manufacturing the IBC cage frame. It is composed of cage frame automatic welding machine, mesh unloading mechanical arm, turnover table, automatic frame bending machine, locking machine, hole making and punching machine, automatic production line moving mechanical arm. The complete line requires only 3-4 person. Operator only need to do the material loading to the frame welding machine, and do unloading at the end of the line. Also we can equip the line with automatic base frame welding machine and automatic unloading mechanical arm for the base frame.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 1

Running Process Of The IBC Cage Frame Automatic Production Line :

Frame welding——bending——locking——hole punching——unloading——base frame welding——base frame loading——manual screw for base frame and outer frame

 

The IBC Cage Frame Automatic Production Machine

Description Of The IBC Cage Frame Welding Machine

The IBC cage frame welding machine is engineered with precision, featuring four sets of advanced MF DC power sources.

This sophisticated design enables the simultaneous execution of welding at six different spots, showcasing a remarkable capacity for multitasking. Introducing a dual-layer fixture feeder enhances operational efficiency – while one fixture is actively engaged in the welding process, the other can seamlessly load materials, ensuring a continuous and streamlined workflow.

The welding apparatus seamlessly transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 50 seconds, underscoring both speed and precision in the fabrication of each flat mesh.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 2Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 3

                 IBC Cage Base Frame Welding Machine                         Sample Of IBC Cage Base Frame Welding Machine      

 

Features of The IBC Cage Base Frame Welding Machine

Welding Efficiency: 50sec/pc
Welding Source: 4 sets MF DC Power Source
Feeder Platform Option: Single Layer or Double Layer
Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading

 

Technical Parameter Of The IBC Frame Automatic Welding Machine

Items Data
Electricity Requirement Three-phase Four Wires 380V±10%
Electricity Requirement 400KVA,air switch 600A
Control Method PLC
Automatic Moving Speed 200-500mm/s Adjustable
Machine Size

15600x3000mm(welding machine only)

15600x5000mm(including unloading arm)

 

Description Of The Vertical Double Station IBC Frame Bending Machine

Vertical double station IBC frame bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.

The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.

CNC processed bending beam is used to ensure the bending angle.

Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.

120 degree mold design made each bending angle more smooth.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 4Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 5

    Vertical Double Station IBC Frame Bending Machine        Sample Of  Vertical Double Station IBC Frame Bending Machine

 

Technical Parameter of The Vertical Double Station IBC Frame Bending Machine

Items Data
Bending Method Four columns bending at the same time
Bending Size 1200+1000mm (tolerance ±5mm)
Loading Method Manual or Automatic
Bending Efficiency 25-30 sec
Bending Force Hydraulic
Required Operator Number

Manual: 1 people       Automatic: 0

 

Description Of The IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency during operation.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 6Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 7

                IBC Cage Frame Locking Machine                                         Samples Of IBC Cage Frame Locking Machine

 

Technical Parameter Of The IBC Cage Frame Locking Machine

Items Data
Max. Working Height 1200mm
Loading Method

Manual: manual inserting and manual loading

Automatic: automatic inserting and loading

Lock shape The outside is round and the inside is backtoothed (customized)
Locking Efficiency 25-30 sec
Locking Force Hydraulic+Pneumatic
Required Operator Number

Manual: 1 people        Automatic: 0

 

Description Of The IBC Cage Frame Hole Making and Punching Machine

IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.

                                                 Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 8         

                                        IBC Cage Frame Hole Making and Punching Machine

                                    

                                  Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 9

                                   Samples Of The Frame Hole Making and Punching Machine

 

Features Of The Frame Hole Making and Punching Machine
The frame hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.
1. Pressing heads with pressing mold
2. Hydraulic station
3. Punching head locating panel

   

Technical Parameter Of The Frame Hole Making and Punching Machine

Items Data
Max. Working Size 1200x1000mm (tolerance±5mm)
Loading Method Manual/Automatic
Punching Shape Customized
Punching Efficiency 30-35 sec
Punching Force Hydraulic+Pneumatic
Required Operator Number

Manual: 1 people   Automatic: 0

 

Description Of The IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 10     Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 11

            IBC Cage Base Frame Welding Machine                Sample of IBC Cage Base Frame Welding Machine


Features Of The IBC Cage Base Frame Welding Machine:
1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
2. Welded pallet will be unload automatically. The machine will do the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.

 

Technical parameter Of The IBC Cage Base Frame Welding Machine

Product Name IBC frame production line Style single row /double row
Max welding width 1200mm Max welding length 4250mm
Brand Hwashi Colour blue/yelllow/custom
Equipped Power 350kVA/400kVA Place of Product Zhejiang Province,China
Voltage 3p 380V Material Galvanized Pipe
Tickness of the pipe 1-2mm duty cylce 20%
Diameter of the pipe 14-20mm Frequency 50HZ/60HZ
pipe loading method manual/2 labors Cable size ≥70mm3
working capacity 350-450(480-550) pcs/8 hours air pipe size G1
labor demand 2-3 labors Water pipe size G1 1/4

 

Description Of The Automatic Pipe Bending Machine

Automatic pipe pressing shrinking and double bending for IBC TOTES frame is a special customized machine for IBC base pipe processing. It can achieve full automatic pipe feeding, pipe end shrinking, pipe hydraulic pressing, double head pipe bending, and automatic unloading process. No operator needed. It helps to greatly increase the production rate, and save manpower.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 12Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 13

Automatic Pipe Bending Machine                              Sample Of The Automatic Pipe Bending Machine

 

Description Of The IBC Tank Leakage Testing Machine

The IBC tank will be delivered to the leakage testing machine by conveyor line. We will use the visual testing and differential pressure detection method to define if the product is qualified or not. The unqualified product will be kicked out of the line automatically. High automation level and high precision of the leakage testing.

                          Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 14

                                                    IBC Tank Leakage Testing Machine

                                  Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 15

                                                             conveyor line                                   visual testing

 

Technical Parameter Of The IBC Tank Leakage Testing Machine

IItem Technical Parameter
Power Requirement 380V 50H z 12KW
Feeding Method Automatic/Manual
Detection Method Differential pressure detection + visual detection
Pressure Source Air Pressure
Detection Efficiency 55-75s

 

Description Of The Vibration Testing Machine

The IBC tank vibration testing machine can simulate the test environment by driving the platform to vibrate up and down through the motor. It can place two IBC to simulate the maximum load of 3 Tons.


Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 16

Vibration Testing Machine

Features Of The Vibration Testing Machine :
1) The up and down vibration simulation test was adopted.
2) The machine adopts man-machine interface+PLC programming control mode, high degree of automation.
3) You can set testing time and vibration frequency according to your needs.

 

Technical Data Of The Vibration Testing Machine :

Itiems Technical Data
Power Requirement 380V 50Hz 18KW
Motor Power 15KW
Max. Testing Frame Number 2 pieces (2000kg)
Testing Time 0 to 1 hour
Amplitude Range 25mm±5%
Frequency Range 2-5Hz (100-300 turns/min)
Platform Size 1200x1200mm

 

Other Machines Related To IBC Cage Frame Automatic Production Line

Description Of The Long Tube Forming Machine

The long tube forming machine is a special customized machine for IBC tube processing. It can achieve full automatic pipe feeding, pipe end shrinking, pipe hydraulic pressing, and automatic unloading process. No operator needed. It helps to greatly increase the production rate, and save manpower.

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 17

Long Tube Forming Machine

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 18       Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 19

Samples Of Long Tube Forming Machine

 

Technical Parameter Of The Long Tube Forming Machine

Items Parameter
Pipe Diameter Round pipe 18mm (customized)
Pressing Source Hydraulic
Pressing Mark Number 20
Shrinking Function Yes
Each Time Processing Number 2 pcs
Efficiency 12-15sec/2pcs

 

Description Of The Short Tube Forming Machine

The short tube automatic forming machine is a special customized machine for IBC tube processing. It can achieve full automatic pipe feeding, pipe end forming and cutting, pipe hydraulic pressing, and automatic unloading process. No operator needed. It helps to greatly increase the production rate, and save manpower.

 

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 20     Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 21

                Short Tube Forming Machine                                   Sample Of The Short Tube Forming Machine

 

Technical Parameter Short Tube Forming Machine

Items Parameter 
Pipe Diameter Round pipe 18mm (customized)
Pressing Source Hydraulic
Pressing Mark Number 8
Shrinking Function Yes
Each Time Processing Number 2 pcs
Efficiency 12-15sec/2pcs

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 22

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 23

Hwashi IBC Container Frame Welding Machine IBC Tank Cage Automatic Welding Machine 24

        

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